Metallurgy is a domain of materials science and engineering that studies the physical and chemical behaviour of metallic elements, their inter-metallic compounds, and their mixtures, which are called alloys. The GATE Metallurgical Engineering Syllabus is very vast and the candidates must stay updated with it. This article will give you complete information regarding the GATE MT Syllabus.
GATE Metallurgical Engineering Syllabus (MT)
GATE Metallurgical Engineering Syllabus Consists of Six Sections which are:
- Engineering in Mathematics.
- Thermodynamics and Rate Processes.
- Extractive Metallurgy.
- Physical Metallurgy.
- Mechanical Metallurgy.
- Manufacturing Processes.
Section 1: Engineering Mathematics
Algebra of matrices: Inverse and rank of a matrix; System of linear equations; Symmetric, skew-symmetric and orthogonal matrices; Determinants; Eigenvalues and eigen vectors, Diagonalisation of matrices; Cayley-Hamilton Theorem.
Functions of single variable: Limit, continuity and differentiability; Mean value theorems, Indeterminate forms and L’Hospital’s rule; Maxima and minima; Taylor’s theorem, Fundamental theorem and mean value-theorems of integral calculus; Evaluation of definite and improper integrals; Applications of definite integrals to evaluate areas and volumes.
Functions of two variables: Limit, continuity and partial derivatives; Directional derivative, Total derivative; Tangent plane and normal line; Maxima, minima and saddle points, Method of Lagrange multipliers; Double and triple integrals, and their applications.
Sequence and series: Convergence of sequence and series; Tests for convergence, Power series; Taylor’s series; Fourier Series; Half range sine and cosine series.
Gradient, divergence and curl; Line and surface integrals; Green’s theorem, Stokes theorem and Gauss divergence theorem (without proofs).
Analytic functions; Cauchy-Riemann equations; Line integral, Cauchy’s integral theorem and integral formula (without proof); Taylor’s series and Laurent series; Residue theorem (without proof) and its applications.
Ordinary Differential Equation
First order equations (linear and nonlinear); Higher order linear differential equations with constant coefficients; Second order linear differential equations with variable coefficients; Method of variation of parameters; Cauchy-Euler equation; Power series solutions; Legendre polynomials, Bessel functions of the first kind and their properties.
Partial Differential Equation
Classification of second order linear partial differential equations; Method of separation of variables; Laplace equation; Solutions of one dimensional heat and wave equations.
Axioms of probability; Conditional probability; Bayes’ Theorem; Discrete and continuous random variables: Binomial, Poisson and normal distributions; Correlation and linear regression.
Solution of systems of linear equations using LU decomposition, Gauss elimination and Gauss-Seidel methods; Lagrange and Newton’s interpolations, Solution of polynomial and transcendental equations by Newton-Raphson method; Numerical integration by trapezoidal rule, Simpson’s rule and Gaussian quadrature rule; Numerical solutions of first order differential equations by Euler’s method and 4th order Runge-Kutta method.
Section 2: Thermodynamics and Rate Processes
Laws of thermodynamics, activity, equilibrium constant, applications to metallurgical systems, solutions, phase equilibria, Ellingham and phase stability diagrams, thermodynamics of surfaces, interfaces and defects, adsorption and segregation; basic kinetic laws, order of reactions, rate constants and rate limiting steps; principles of electro chemistry- single electrode potential, electrochemical cells and polarizations, aqueous corrosion and protection of metals, galvanic corrosion, crevice corrosion, pitting corrosion, intergranular corrosion, selective leaching, oxidation and high temperature corrosion – characterization and control; heat transfer – conduction, convection and heat transfer coefficient relations, radiation, mass transfer – diffusion and Fick’s laws, mass transfer coefficients; momentum transfer – concepts of viscosity, shell balances, Bernoulli’s equation, friction factors.
Section 3: Extractive Metallurgy
Minerals of economic importance, comminution techniques, size classification, flotation, gravity and other methods of mineral processing; agglomeration, pyro-, hydro-, and electro-metallurgical processes; material and energy balances; principles and processes for the extraction of non-ferrous metals – aluminium, copper, zinc, lead, magnesium, nickel, titanium and other rare metals; iron and steel making – principles, role structure and properties of slags, metallurgical coke, blast furnace, direct reduction processes, primary and secondary steel making,
ladle metallurgy operations including deoxidation, desulphurization, sulphide shape control, inert gas rinsing and vacuum reactors; secondary refining processes including AOD, VAD, VOD, VAR and ESR; ingot and continuous casting; stainless steel making, furnaces and refractories.
Section 4: Physical Metallurgy
Crystal structure and bonding characteristics of metals, alloys, ceramics and polymers, structure of surfaces and interfaces, nano-crystalline and amorphous structures; solid solutions; solidification; phase transformation and binary phase diagrams; principles of heat treatment of steels, cast iron and aluminium alloys; surface treatments; recovery, recrystallization and grain growth; structure and properties of industrially important ferrous and non-ferrous alloys; elements of X-ray and electron diffraction; principles of optical, scanning and transmission electron
microscopy; industrial ceramics, polymers and composites; introduction to electronic basis of thermal, optical, electrical and magnetic properties of materials; introduction to electronic and opto-electronic materials.
Section 5: Mechanical Metallurgy
Elasticity, yield criteria and plasticity; defects in crystals; elements of dislocation theory – types of dislocations, slip and twinning, source and multiplication of dislocations, stress fields around dislocations, partial dislocations, dislocation interactions and reactions; strengthening mechanisms; tensile, fatigue and creep behaviour; superplasticity; fracture – Griffith theory, basic concepts of linear elastic and elastoplastic fracture mechanics, ductile to brittle transition, fracture toughness; failure analysis; mechanical testing – tension, compression, torsion, hardness, impact, creep, fatigue, fracture toughness and formability.
Section 6: Manufacturing Processes
Metal casting – patterns and moulds including mould design involving feeding, gating and risering, melting, casting practices in sand casting, permanent mould casting, investment casting and shell moulding, casting defects and repair; Hot, warm and cold working of metals; Metal forming – fundamentals of metal forming processes of rolling, forging, extrusion, wire drawing and sheet metal forming, defects in forming; Metal joining – soldering, brazing and welding, common welding processes of shielded metal arc welding, gas metal arc welding, gas tungsten arc welding and submerged arc welding; Welding metallurgy, problems associated with welding of steels and aluminium alloys, defects in welded joints; Powder metallurgy – production of powders, compaction and sintering; NDT using dyepenetrant, ultrasonic, radiography, eddy current, acoustic emission and magnetic particle methods.